Production Flow

Custom production has a unique production flow in order to provide its unique features. As a result of this exceptional production flow, you will experience a unique experience. Each step of the production flow is carefully prepared and tested to improve your unique music experience.

Taking Ear Print

Since the ear structure is unique, we need a digital image of the ear structure in order to produce custom products.

Currently, there are no alternatives available besides special silicone materials to obtain an ear print.

Ear prints should be taken by specialist audiologists.

The special silicone materials that are inserted into the ear will show the negative of the ear structure within a few minutes.

This allows us to see the structure of the ear and produce a custom product.

When the ear prints are sent to us, they are scanned with 3D scanners and transferred to a computer environment. This allows us to obtain a digital image that we can use in our production process.

During all of our production stages, we use the ear print you send us as a reference. Therefore, make sure that your ear print is taken correctly.

Design

The design phase is the step where the raw ear scan data is designed into a custom earpiece.

The digital image of the ear scan is designed according to parameters that have been used in thousands of productions and optimized through testing.

The designs made with the assistance of expert engineers will result in earpieces that can be used comfortably.

In addition, the acoustic design for maximizing performance from your earpiece will also be specially optimized for you.

3D Printing

The ear is a very complex and small structure.

In order for EarFit Custom In Ear Monitors to function at their highest efficiency, production must be carried out with high precision.

For this reason, earphones are produced in CE certified 3D printers using resins suitable for skin and mucous membrane contact.

The precision of these productions can reach up to 25 microns.

This way, an earphone body will be created that will match even the smallest detail on your ear.

Faceplate Design

We produce our EarFit Custom In Ear Monitors with “jewelry” care.

When you choose an original design cover, the covers of your earphones are made by experienced jeweler masters.

This way, a unique and aesthetic product like your jewelry will emerge.

Assembly

After the production of your earphones is completed, our expert engineers and jeweler masters complete the assembly process through a joint work.

In the assembly stage, the earphone body produced by the engineers is combined with the earphone covers produced by the jeweler masters.

This way, your earphone, which brings together aesthetics and technology like a “jewel”, will emerge.

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